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Gas Recovery Plant Structure Fabrication Services
Gas Recovery Plant Structure Fabrication Services

Gas Recovery Plant Structure Fabrication Services

Price 40000 INR/ Meter

Gas Recovery Plant Structure Fabrication Services Specification

  • Material
  • Mild Steel (MS), Stainless Steel (SS)
  • Fabrication Technique
  • Welding, Cutting, Assembling
  • Tolerances
  • As per IS/ASME Standards
  • Service Type
  • Gas Recovery Plant Structure Fabrication Services
  • Design Codes Followed
  • ASME, IS Standards
  • Structural Shape
  • Custom/As per Client Requirement
  • Lead Time
  • 4-12 weeks depending on size
  • Customization
  • Available as per specification
  • Application
  • Industrial Gas Recovery Plants
  • Service Warranty
  • 1 Year on Fabrication Quality
  • Service Duration
  • As Per Project Scope
  • Inspection
  • 100% Visual and NDT Inspection
  • Surface Treatment
  • Galvanized / Painted finish
  • Documentation Provided
  • Material Test Certificates, Inspection Reports, QA/QC Documentation
  • Service Location/City
  • Pan India
  • Service Mode
  • Onsite / At Company Facility
  • Operating Pressure
  • Up to 10 bar (customizable as per project need)
  • Max. Project Capacity
  • Up to 5000 tons fabrication
 
 

About Gas Recovery Plant Structure Fabrication Services

Gas recovery plant structure fabrication services involve the construction and assembly of structures used in facilities designed to recover and process gases from various sources Here are the key aspects typically involved in such services

1 Design and Engineering Collaborating with engineers and designers to create detailed plans and specifications for the gas recovery plant structure This includes considering factors such as loadbearing capacity environmental conditions and safety standards

2 Material Selection Choosing appropriate materials that can withstand the corrosive or reactive nature of the gases being processed Common materials include stainless steel carbon steel and specialty alloys

3 Fabrication Fabricating the structural components of the gas recovery plant according to the design specifications This involves cutting bending welding and assembling the materials into the required shapes and sizes

4 Quality Assurance Implementing quality control measures throughout the fabrication process to ensure that the structural components meet industry standards and client requirements This may include nondestructive testing NDT and inspections

5 Installation Erecting the fabricated structures onsite as per the project schedule This often involves coordinating with other trades and adhering to safety protocols during installation

6 Commissioning and Testing Conducting tests and inspections to verify the structural integrity and functionality of the gas recovery plant structure This ensures that it can operate efficiently and safely once operational

7 Maintenance and Support Providing ongoing maintenance services and technical support to ensure the continued reliability and performance of the gas recovery plant structure over its operational lifespan

Gas recovery plant structures are essential in industries such as natural gas processing biogas production landfill gas recovery and industrial gas separation These structures house equipment such as compressors separators scrubbers and condensers necessary for capturing and processing gases for further use or disposal depending on the application and environmental regulations


Custom Fabrication for Critical Applications

We offer comprehensive gas recovery plant structure fabrication suitable for industrial operators looking for high-quality, standards-compliant solutions. Each structure is built precisely to your specifications, supporting a wide range of industrial gas recovery needs, custom structural shapes, and finishes as required.


Rigorous Quality Control and Documentation

Strict adherence to ASME and IS standards ensures your plant is fabricated under the highest quality protocols. Every fabrication is subjected to 100% visual and NDT inspection, with detailed documentation including material test certificates, inspection reports, and complete QA/QC records delivered with every project.


Timely Delivery and Comprehensive Service Coverage

Whether you need onsite services or fabrication at our dedicated facility, we operate pan India and adapt lead times to your project size, aiming for completion within 412 weeks. A one-year warranty underscores our commitment to long-term fabrication quality and service excellence.

FAQs of Gas Recovery Plant Structure Fabrication Services:


Q: How is the gas recovery plant structure fabrication process managed from start to finish?

A: The process begins with reviewing project requirements and drawing up designs in line with ASME/IS standards. Approved designs are fabricated using welding, cutting, and assembling. Each structure undergoes surface treatment (galvanizing or painting) and is inspected 100% visually and with NDT methods before documentation and delivery.

Q: What materials are used for fabricating gas recovery plant structures, and how is customization handled?

A: We fabricate using Mild Steel (MS) or Stainless Steel (SS), based on project requirements. Customization is available, allowing clients to specify structural shape, material type, surface treatment, and tolerances to suit their exact needs.

Q: When can I expect delivery of my fabricated gas recovery plant structure?

A: Lead times range from 4 to 12 weeks, depending on the projects scope and complexity. We strive to meet your schedule while ensuring strict quality standards throughout fabrication and inspection.

Q: Where are your fabrication services available, and can you provide onsite support?

A: Our services are offered pan India. Fabrication can be done onsite at your location or at our companys dedicated facility, depending on your projects logistics and preferences.

Q: What inspection and quality assurance measures are in place for the fabrication services?

A: We perform 100% visual and non-destructive testing (NDT) inspections as per IS/ASME standards. All test, inspection, and QA/QC documentation, including material test certificates, are provided upon project completion.

Q: How does using your fabrication services benefit gas recovery plant operators?

A: Clients benefit from structures built to international standards, guaranteed by rigorous inspections, complete documentation, and a one-year fabrication quality warranty. Our tailored approach minimizes downtime, ensures structural integrity, and supports efficient gas recovery operations.

Q: What documentation is supplied upon completion, and how does it support compliance?

A: We deliver comprehensive documentation, including material test certificates, inspection reports, and QA/QC documentation, ensuring full traceability, regulatory compliance, and easier project handover for industrial operators.

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